At Rajoo the metamorphosis was quick. It all began in 1986 and the last 25 years have witnessed the transformation of a modest beginning in a relatively unknown town of Manavadar ( Junagadh) in Gujarat to an expansive global footprint with offices in India and overseas with partners world-over. Well-known in global circles as a mature and respected organisation with a zeal for quality, price consciousness and latest in extrusion technology, Rajoo comes with the right blend of experience, expertise and excellence.

With no regional bounds, the company:

• Is a market leader in blown film lines, sheet lines and thermoformers in the Indian sub-continent
• Is in a position of leadership amongst Asian manufacturers of similar equipment
• A sought-after name in global markets – exports accounting to over 50% of sales is indicative. While installations are spread across 52 countries, installations in Germany, Spain and U.K standout as acceptance by the most stringent and developed markets of the world.
• With 60% of the business coming from repeat orders, it is a clear indication of the satisfaction levels of existing customers.

Innate Strength

‘Excellence in Extrusion’ is the origin, path and destination defining solutions offered by the company. Solutions include - the widest range of mono and multilayer blown film lines (up to seven layers), an impressive range of sheet lines (up to five layers), water quenched downward extrusion lines (up to two layers), lines for PE and PS foamed film and sheets (for various standard and special applications) as well as end-to-end thermoforming solutions . Lines for non-woven fabrics and drip irrigation are the most recent additions to the product portfolio. The extrusion lines cover processing of wide range of polymers like LDPE, LLDPE, MDPE, HDPE, PP, EVA; barrier materials like Polyamide, EVOH, Surlyn, elastomers, plastomers; thermoformable materials like PET, PS, PP and including new generation exotic polymers. Technologies / products categories available include:

• Mono and multilayer blown films lines
• Mono & multilayer sheet lines
• Thermoforming & vacuum forming machines
• PP non woven fabric making machine
• Foam extrusion systems ( chemical and physical)
• Pipe plants
• Drip Irrigation

Skilled and experienced manpower ensure quality in product and after-sales-service.

To the ‘Rajoo Business Approach’, only thing constant being change, the company has constantly looked for avenues to provide the right combination of a diversified product mix so as to create the right solution to suit local needs. The spirit of innovation and adaptation continues to drive the Rajoo growth story.

A technical collaboration with HOSOKAWA ALPINE of Germany (one of the most reputed companies globally in blown film technology) to produce ‘hybrid’ solutions with the Alpine technology at the company’s manufacturing site at Rajkot would benefit markets in India and Anglophone Africa.

All this ensuing, strong growth – far exceeding the market growth; enhanced value for money – newer technology, indigenous solutions, adapting to local needs; a credible organisation – valuing customers, suppliers, employees and stakeholder; notwithstanding ‘Excellence in Extrusion’.

'Excellence in Extrusion' on one side is considered as a very well defined vision, however to one and all at Rajoo, the aphorism provides a license to innovate, simply because the word excellence has no static definition, it is relative and continually evolving.

Be it building infrastructure, identifying products and technologies, creating human capital, partnering with companies, its contribution to 'Excellence' is mandatory at Rajoo for any decision to be taken. In specific, for us, keeping a customer and vendor happy is excellence, to innovate technology is excellence, to be a global player in the business of extrusion is excellence, producing a world class equipment in India is excellence, lowering cost of technology is excellence, creating value for the organization is excellence and taking care of the ecology is an activity par excellence. The broader vision thus, is to 'excel'.

The visualization thus is, 'To become one of the most trusted and passionate solution providers for plastic extrusion machinery worldwide in the best interest of all the stakeholders, while perusing ethical business practices'.

With all this, for Rajoo, 'Excellence in Extrusion' created its yesterday, holds its today and would continue to guide its tomorrow.

C. N. Doshi, Chairman

The guiding vision of Mr. C. N. Doshi, Founder of the Rajoo Group, is largely responsible for the success achieved and respect earned by the Group in India and world markets.

With over 25 years of experience in the plastic extrusion and precision machinery manufacturing industry, he has embarked on innovative business approaches and chartered a steep growth path with a strong foundation. He heads the business and his motivation, commitment and ethical business practices have poised the company to achieve higher laurels.

R. N. Doshi, Managing Director

Mr. R. N. Doshi, co-founder of the Rajoo Group, is very hands-on and responsible for the overall operations of the Group. He comes with over 2 decades of experience in plastic processing, machinery manufacturing and product developments.

His astute identification of new technologies and the novel paradigm to ‘control cost without compromise’ are responsible for the sustained technology and business edge enjoyed by the group. Project execution remains a strong forte of Mr. R. N. Doshi.

Amit Shah, Wholetime Director

Founder of Wonderpack, and largely responsible for its success, Mr. Amit Shah today heads the ‘Sheet-line and Thermoforming Business’ of Rajoo Engineers. Strategising corporate growth, he remains responsible for chartering the concept of ‘end-to-end thermoforming solutions’ from Rajoo. A Chemical Engineer by qualification, Mr. Amit Shah has pioneered and patented a number of thermoforming related technologies in India. This experience spanning 25 years, adds significant value and dimension to the Rajoo capabilities.

Sunil Jain, Executive Director and President

Having formulated a blueprint for the Rajoo growth story, Mr. Sunil Jain has successfully managed business opportunities as well as challenges with equal aplomb. A strong front of Rajoo to the market, Mr. Sunil Jain is responsible for the significant success achieved by Rajoo in the local and global markets as well as for strong relations that he has created and nurtured with customers, overseas partners and collaborators . The overall marketing, business development efforts, technology sourcing and strategic areas at the corporate level are the responsibility of Mr. Jain. A Mechanical Engineer(from prestigious BITS, Pilani) by qualification, he comes with an experience of over 25 years in the field of plastics and packaging coupled with marketing of plastic extrusion machinery. He also possesses a special ability to motivate team members and get the best possible outcome even under the most demanding market situations.

R. H.Khamar, Vice President – Operations

Mr. R. H. Khamar brings with him close to 4 decades of experience in plastic machinery. He spearheads the Group’s manufacturing and technology initiatives. As technology segments, he comes with immense experience in injection moulding, blow moulding and extrusion processing. His skills in identifying and evaluating new manufacturing techniques and implementing the same have been instrumental to position Rajoo in the fore front as a technology provider.

Manish Vasavada, Vice President-Sales and Marketing

A seasoned campaigner, Mr. Manish Vasavada comes with close to 2 decades of experience in the capital goods industry. His systematic and sustained approach to marketing has helped Rajoo create a strong position in the market. A qualified Mechanical Engineer, he comes with a unique advantage due to his exposure to different functions of manufacturing as well, like production, operations, planning, supply chain management, purchase etc. A micro-monitoring line function in sales has resulted in this exponential growth for the Group.

J. T. Zalavadia, DGM - Finance

Financial stability and thorough administrative processes have played a key role in the exponential growth of Rajoo. The prudent control exercised by Mr. J. T. Zalavadia is responsible for this success. Overall financial management, critical function of human resources, efficient administration, Enterprise Resource Planning (ERP)are his focus areas. Ensuring relationships with all stakeholders and looking at wealth creation opportunities are also critical responsibilities of Mr. J. T. Zalavadia.

World Class Integrated Facilities
Rajoo’s state-of-the-art design and manufacturing facilities in sprawling green acres and built-up area of 20,000 sq. mts. are located on the outskirts of Rajkot, Gujarat, one of the most industrious and vibrant states of India, famous for its engineering skills. World-class integrated facilities comprise design office, tool-room, die shop, metal treatment shop, fabrication shop, paint shop, assembly shop and testing shop.

Highly Qualified Team
The Company employs over 350 dedicated and motivated employees including 50 qualified engineers from various disciplines. The highly qualified and experienced engineers are at the core of the Research and Development department. The Company's Production, Marketing, Customer Care and Purchase departments are looked after by technocrats. The other commercial functions are manned by professionals of higher caliber and qualifications.

Advanced Process Analysis and Customization
Advanced process analysis and simulation software (Flow 2000) for customizing screw and die spiral channel designs based on rheology of specific polymers are employed. IDEAS and UNIGRAPHICS software tools are also used for product engineering and simulation.

Shree Yantralaya – a tool room
The state-of-the-art tooling zone, Shree Yantralaya goes a long way in ensuring consistently higher accuracy levels in all critical components.
Enhanced quality components produced in  a controlled air conditioned and dust free environment, with better workmanship, accuracy and quick turnaround are attributes that necessitated this significant investment in ‘Shree Yantralaya’ which is now the abode for machine tools such as:

• Feeler, Taiwan – 4 axis CNC Turning Centre
• Jyoti, India  – CNC Turning Centre
• Huron France – Double Column Vertical Machining Centre
• Huron, France – Three Axis High Speed Milling Centre
• You Ji, Taiwan  – CNC Vertical Turning Lathe
• Heckert – CNC Thread Milling Machine
• KMT, Jetline, Germany – 2 axis water jet cutting machine
• Smithson, India – Universal Cylindrical grinding machine
• Pinachio, Spain – 3 axis CNC smart turn lathe

These machine tools employs precise machining technology to produce extremely high-quality components. Digitally designed complex component are seamlessly transposed to these machine tools directly, eliminating the need for human intervention and related errors.

‘Shree Yantralaya’ presents an immaculate approach helping the company refine the scope of ‘Excellence in Extrusion’. Access to these latest machining technologies and techniques empowers the company to only further the customer satisfaction to greater heights. Ninety percent of the hot parts and air ring components of the machines built by Rajoo are now CNC machined resulting in higher repeat accuracy, quick turn around time and easy replaceability of components.

Most Advanced Machine Tools and Operational Techniques
To ensure that the products consistently live up to and in fact, surpass, the performance standards, Rajoo uses the most advanced machine tools and operational techniques available worldwide. Engineering and manufacturing departments are integrated through a digital network to ensure consistency, reliability and system. Like grooved feed bushes, barrels, screws, specialty mixing pins, die components, various kinds of spirals and air-rings are manufactured in-house. Plants with sound engineering basics are built with sculptor ’s precision, which is accomplished through self-sufficient tool room comprising of CNC Thread Milling Machine, 4-axis vertical machining center, deep hole boring machine, a horizontal honing machine, a gas nitriding furnace and hard chrome plating shop with stringent quality assurance test.

In-house Modern Paint Shop
The in-house modern paint shop facility is the first of its kind in the Asian industry. An amply dimensioned shot blasting room and baking oven ensures long life of paint and improves machine aesthetics.

Huge and Well-Equipped Assembly Shop
The huge and well equipped 3 different assembly shops are partitioned to accommodate machines of different heights and lengths. Highly skilled craftsman, having experience of more than 25 years, assemble the lines. The machines are tested thoroughly and performance is checked according to customer’s specifications before dispatch. The testing bay is capable of accommodating several multilayer blown film lines at a time.

Ensuring Quality Through Various Processes
The strong integration with polymer suppliers and processors allows the choice of most suitable line for the customer’s requirement. Various components and assemblies are designed using various computer simulations ensuring quality of the component with stage wise inspection of the components and assemblies using precision inspection tools, jigs and fixtures.

Ambiance
To provide a pleasant and hazard-free working environment, with adequate facilities and welfare arrangements, company has successfully completed a “Green Field project” in approx 20,000 Sq.mt. of area to convert the concrete jungle with old buildings into soft landscaping and lush green gardens for increasing work efficiency of its employees. Also effectively employed renewable energy resources such as solar light and rain water harvesting throughout Rajoo’s premises.
A huge cafeteria with capacity of 130 employees at a time with recreation room is providing stress free working environment to employees.

Commodore LLC., USA
www.commodoresolutions.com

With the objective of being the first Indian company to introduce foamed sheet line and thermoformers inn the country, Rajoo entered into a   technical collaboration with the leading world player Commodore LLC., USA on 24th Oct 2007. Commodore brought its experience of more than 25 years in extrusion technology, especially for PS foam extrusion and thermoforming.

Hosokawa Alpine AG, Germany
www.alpinehosokawa.com

Rajoo entered in to technical collaboration with Hosokawa Alpine AG, Germany on 26th Oct 2011. The core idea behind this collaboration is to bridge the demand of high quality extrusion lines and growing market size of blown film co-extrusion lines.  

Hosokawa Alpine and Rajoo both are well established blown film manufacturers. Hosokawa has always been tagged with its supreme quality and high performance extrusion lines for all its high-end customers.  Rajoo is well known all across the globe for its excellence in extrusion industry and innovative systems that mainly come up with efficient price-performance tag.

Bausano&Figli, Italy
www.bausano.it

Rajoo entered into a Joint Venture with Bausano&Figli, Italy which brought the formation of Rajoo Bausano Extrusion Pvt. Ltd on 26th October 2011. Rajoo successfully capitalized the technology loophole for effective production of PVC pipes and profiles in India. This collaboration will bring indigenous raw material from Bausano&Figli to India which will then take its final shape at the expansive infrastructure of Rajoo Bausano Extrusion Pvt. Ltd.

World - The Marketplace

It took a mere 48 months since inception for Rajoo to flap its wings and create a flutter in the global plastic extrusion machinery market. This journey began in Africa in 1990 and today, over 52 countries have benefitted using the Rajoo solutions…making India proud.

High in quality and still higher on value for money, the machines from Rajoo come with the stringent ‘CE’ marking,  go through stringent quality checks as per the global industry standards as well as the rigorous in-house protocols developed and perfected over the  last decades.

The growing bright red ‘Rajoo Spots’ dot the world map, clearly signaling  the wide and growing acceptance of the brand ‘Rajoo’ world over. Repeat customers are always considered as the most valid indicator for customer satisfaction. For Rajoo close to 50 % of its business in India and overseas comesfrom existing customers… a significant endorsement to its product, technology, quality, price, support and business processes. A staggering 50% of its business comes from exports.


With every installation important and every market an opportunity, but supply to the developed and stringent markets of Germany, U.K. and U.S.A. has propelled Rajoo in the global league of quality manufacturers of extrusion machinery….a salute to the ethos of quality Indian manufacturing.