Rajoo's success in Turkey- 7 layer blown film line Jun,2011
Rajoo celebrates success in Turkey with supply of Asia's first fully automatic 7 layer blown film line
Sahin Plastik ‐ Vakum, Turkey clearly saw immense value in this purchase from Rajoo. Totally customised, this solution addressed every need of Sahin and ensured that Sahin has just the right product, and thus, at just the right price.
Rajoo Engineers created history by being the first supplier of a 7‐layer fully loaded Blown Film Line from Asia.
Fully loaded 7 layer blown film line This landmark sale and successful commissioning at Sahin Plastic‐Vakum, Turkey – is in a market that was till now considered a strong‐ hold of leading extrusion machinery manufacturers from Europe. It is an endorsement of the high quality standards maintained by Rajoo and a salute to the indomitable spirit of the quality of Indian manufacturing.
Sahin clearly saw immense value in this purchase from Rajoo. Totally customised, this solution addressed every need of Sahin and ensured that Sahin has just the right product, and thus, at just the right price. This machine is primarily being used to produce barrier films, retort packaging films, lidding films for vacuum forming applications, etc.
‘This latest feather in Rajoo’s cap clearly annunciates the road ahead for Rajoo Engineers, with the world as its market place’, says Sunil Jain, President Rajoo Engineers.
Technology and Quality – Key Differentiators
- This 7‐layer CE compliant plant is with 2 x 60 mm grooved feed extruders (A, G), 2 x 50 mm grooved feed extruders (C, E) and 3 x 40 mm smooth bore extruders (B, D, F). It is equipped with a 400 mm UCD® die (stack type with horizontal melt flow paths) and an IBC system.
- To ensure precise & accurate blend and gsm control of the film, the machine is equipped with gravimetric feeding and blending of 7 main components, 11 secondary components and integrated conveying systems for 18 materials.
- In addition, the machine also incorporates an automatic film thickness control system with segmented disc to control one of the most critical parameters in blown film applications. The thickness is measured using two solid state high definition noncontact capacitive sensors with 0.1 micron resolution especially designed for nylon and EVOH based barrier films. The sensors are mounted on a rigid O‐frame scanner, which in‐turn is mounted after the nip rollers when the film is substantially cooler. The film is wound on a back‐to‐back dual‐station load cell controlled surface winder with taper tension control producing large diameter rolls of upto 1000mm.
The machine is operated through an integrated touch‐screen based supervisory control system for all the machine parameters such as:
- Processing temperatures
- Extruder speeds
- Automatic screen changer
- Melt temperature and pressure
- IBC
- Calibrating basket diameter and height
- Oscillating haul‐off speed
- Material recipes
- Historic data recall
The machine is effortlessly producing at Sahin’s Factory, a 200‐micron barrier film with 50 micron nylon and 1010 mm lay‐flat width, providing an output of 240 kg/hour, thickness variation under ± 3% on 2‐sigma and width variation of less than ±3 mm.
The delighted owner of Sahin Plastik‐Vakum is proud of his decision and declares that he is happy and contented with the performance of the machine and will continue to buy from Rajoo in future.
About Rajoo
Based in Rajkot, Rajoo Engineers Limited, having made a modest beginning in 1986, has today emerged as an undisputed global player in blown film and sheet extrusion lines. Owing to its focused efforts in blown film and sheet extrusion lines, the Company enjoys premium market position in this segment. Being a technology driven Company, product innovations, world-class quality, state-of-the-art workmanship, increased energy efficiency, and high levels of sophistication and automation have become the hallmark of Rajoo products during all these years, positioning the Company's products on a global platform, competing with the established world leaders. With representations in many countries of the world and customers in over 53 countries, the Company's exports have multiplied after its debut in the international market in 1990. (www.rajoo.com)
For further details please contact:
Khushboo Doshi
Head-Marcom
Phone: +91 2827 252701/2/3
Fax: +91 2827 252700
Email: info@rajoo.com
Website: www.rajoo.com
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