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World Class Integrated Facilities
Rajoo’s state-of-the-art design and manufacturing facilities in sprawling green acres and built-up area of 9,000 sq. mts. are located on the outskirts of Rajkot and Manavadar in Gujarat, one of the most industrious and vibrant states of India, famous for its engineering skills. World-class integrated facilities comprise design office, tool-room, die shop, metal treatment shop, fabrication shop, paint shop, assembly shop and testing shop. |
Highly Qualified Team
The Company employs over 350 dedicated and motivated employees including 50 qualified engineers from various disciplines. The highly qualified and experienced engineers are at the core of the Research and Design department. The Company's Production, Marketing, Customer Care and Purchase departments are looked after by technocrats. The other commercial functions are manned with professionals of higher caliber and qualification. |
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Advanced Process Analysis and Customization
Advanced process analysis and simulation software (Flow 2000) for customizing screw and die spiral channel designs based on rheology of specific polymers are employed. IDEAS and UNIGRAPHICS software tools are also used for product engineering and simulation. |
Computer Aided Machining
The 4-axis Vertical Machining Center (VMC) produces conventional, horizontal, conical and distributor plate type spirals for blown film lines and slit dies for sheet lines in addition to manufacturing majority of other critical components forming heart of Rajoo's machines - consistently and accurately. VMC automatically manufactures the exact replica of the intricate solid model designed on CAD / IDEAS. |
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Most Advanced Machine Tools and Operational Techniques
To ensure that the products consistently live up to and in fact, surpass, the performance standards, Rajoo uses the most advanced machine tools and operational techniques available worldwide. Engineering and manufacturing departments are integrated through a digital network to ensure consistency, reliability and system. Like grooved feed bushes, barrels, screws, specialty mixing pins, die components, various kinds of spirals and air-rings are manufactured in-house. Lines with sound engineering basics are built with sculptor ’s precision, which is accomplished through self-sufficient tool room comprising of CNC Thread Milling Machine, 4-axis vertical machining center, deep hole boring machine, a horizontal honing machine, a gas nitriding furnace and hard chrome plating shop with stringent quality assurance test. |
In-house Modern Paint Shop
The in-house modern paint shop facility is the first of its kind in the Asian industry. An amply dimensioned shot blasting room and baking oven ensures long life of paint and improves machine aesthetics. |
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Huge and Well-Equipped Assembly Shop
The huge and well equipped assembly shop is partitioned to accommodate machines of different heights and lengths. Highly professional and skilled craftsman assemble the lines. The machines are tested thoroughly and performance is checked according to customer’s specifications before dispatch. The testing bay is capable of accommodating several multilayer lines at a time. |
Ensuring Quality Through Various Processes
The strong integration with polymer suppliers and processors allows the choice of most suitable line for the customer’s requirement. Various components and assemblies are designed using various computer simulations ensuring quality of the component with stage wise inspection of the components and assemblies using precision inspection tools, jigs and fixtures. |
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Full-Fledged ERP and Data Center
Full fledged ERP software integrated with internet ensures online availability of comprehensive information of all operations to all relevant persons, within and outside the Company. A fully equipped data center with broadband internet and high speed processing software, backed by suitable hardware, controls and monitors all the operations.
Understanding and Satisfying Customer Needs
The Company and the customer collaborate together during the entire process. This helps to immediately understand the customer’s requirements and satisfy them through product functionality from the beginning itself.
